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Kontakt 506 595 804 kontakt@alugrip.pl

AUTOMATIC POWDER COATING LINE


the powder coating process we use an automated line so that the whole process could run fast and effectively, and its effect was a high quality product and customer satisfaction. We perform powder coating of even smallest details made of carbon steel, stainless steel, copper and brass, as well as aluminum and zinc-coated products. Thanks to the automated process we have increased our capacity. Today we successfully perform the service of powder coating for numerous customers from Krakow, Katowice, Bielsko Biała, Skoczów or Cieszyn


STAGES

STAGE 1: SURFACE PREPARATION

The preparation of the surface for powder coating is an important stage in the whole powder coating process. This is owing to good preparation that coating runs effectively, the adhesion of the coat to the substrate increases, and in effect the paint maintains for years. We recommend iron phosphating which proves perfectly effective in the majority of cases.

Our line has five spraying zones:


  1. The zone of washing and degreasing in the temperature of 55 degrees Celsius
  2. The zone of iron phosphating in the temperature of 55 degrees Celsius
  3. The zone of pre-flushing.
  4. The zone of final flushing with demineralized water
  5. The zone of applying an additional chemical coating when a longer corrosion resistance is required. .

The repeatability of the process described above and the use of the spraying system gives us certainty that the effect of the operation will be a carefully prepared and flushed detail.

STAGE 2: DRYING


All surfaces must be carefully dried in the convection drying oven.

The temperature of 120 degrees Celsius and appropriately selected drying time is the guarantee that the detail after taking it out from the oven is properly prepared for final coating.

It should be emphasized that the automation of the line enables to minimize the contact of the detail with other surfaces, which prevents the settlement of undesired substances or contaminants on the surface.


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STAGE 3: POWDER COATING

In the next stage the conveyor feeds the detail in the automatic powder coating booth.

In Alugrip we have a modern booth which is equipped with two electronically controlled manipulators with guns installed on them, which enables fast and careful powder coating.

What does the powder coating process look like? The powder goes through the spraying system and thanks to friction it charges positively - in accordance with the difference of potentials it adheres to the surface being coated. The spraying zone has the powder recovery system and ergonomic end filters - it is very important in the case of coating from paints entrusted because it gives the possibility of economical use of powder paint.


STAGE 4: CURING

The last stage of powder coating is the curing of the sprayed paint. It takes place in the oven intended for that, in the temperature of about 180 degrees Celsius. The powder applied previously melts and then it is undergoes polymerization, as a result of which is becomes the proper coating.

After taking it out from the oven and cooling the detail is ready to be packed.

The full cycle of the four stages described above - from hanging the detail on the conveyor to taking it out - takes about 2 hours.


ALUGRIP - A TRUSTWORTHY TECHNOLOGICAL PARTNER

Specialisation which powder coating is, has become the highest priority of our company. Alugrip meets its customers' expectations guaranteeing a high quality of services. We perform powder coating in Małopolska and Silesia. We have state-of-the-art equipment and space necessary for coating materials of non-standard dimensions. Aluminum, zinc-coated and steel elements are our preferences on which we put a lot of pressure during each performance of an entrusted task. Our paint shop has experienced staff. E perform powder coating of such elements as: advertising structures, fencing, gates, railings, steel doors, benches, stairs, agricultural equipment. Moreover, we guarantee satisfactory effects brought by coating aluminum rims. The powder coating method is a perfect chemical process owing to which all stages of the service provision are characterized by the highest quality. All details are cleaned and subject to phosphate conversion coating before painting.

We apply paints chosen by the customer from the full RAL colour chart; antique and metallised paints, as well as special purpose paints. Many years' experience has enabled us to perfectly adjust to the conditions on the market. Short execution times, high quality and competitive price are our biggest assets.

We would like to invite all residents of Małopolska and Silesia to cooperate with our Alugrip powder coating shop.
PERFECT COMBINATION OF TECHNIQUE AND DESIGN
TRUST OUR SPECIALISTS
CONTACT US
CONTACT US
CONTACT US OUR REPRESENTATIVES OR USE THE CONTACT FORM
POWDER COATING SHOP/ METAL WORKING
Sebastian Kisiała
Telefon Sebastian Kisiała 506 595 804
E-mail Sebastian Kisiała lakiernia@alugrip.pl
NEW TECHNOLOGIES DEPARTMENT / ORDERS
NEW TECHNOLOGIES DEPARTMENT
Telefon NEW TECHNOLOGIES DEPARTMENT
607 137 150
E-mail NEW TECHNOLOGIES DEPARTMENT kontakt@alugrip.pl
The head office of our firm and the powder coating shop are located in Bielany. We have been providing powder coating services for many years. Today we cooperate with customers from these places, among others: Kraków, Katowice, Bielsko Biała, Tychy, Żywiec, Oświęcim, Chrzanów, Andrychów, Wadowice, Kalwaria Zebrzydowska, Sucha Beskidzka, Brzeszcze, Pszczyna and many others. We are looking forward to doing business with you.

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